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Sample Pre Start-Up Safety Review

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Your facility

Environment, Health and Safety

Pre-startup Safety and Health Checklist
Document No. ???.EHS.???.?.?

Effective: 
10/6/06

Standard Owner:
Your Leader

Revision:
1

Plant/Location:

Department:

Description:

 

(Circle one)                    New             or            Modified   

Area Inspection

 

YES

NO

 

YES

NO

Slip/Trip/Fall Hazards removed

 

 

Applicable Warning Signs posted

 

 

Fire Extinguishers accessible

 

 

No overhead hazards

 

 

22" minimum passage clearance

 

 

Eyewash/shower accessible

 

 

Adequate area lighting

 

 

Doors accessible,  aisles clear

 

 

Electric panels accessible

 

 

Floor drains free of obstructions

 

 

Ingress/egress clear

 

 

Housekeeping

 

 

Equipment Inspection

 

YES

NO

 

YES

NO

Adequate guards (all nip-points)

 

 

Hazards/Warning Signs posted

 

 

Guards interlocked or secured

 

 

Interlocks operating effectively

 

 

Operational check completed

 

 

Access panels fastened

 

 

Electrical connections proper

 

 

Pipe and Hose fittings tight

 

 

Equipment secured to foundation

 

 

No sharp edges

 

 

Controls accessible

 

 

Controls labeled

 

 

Indicating lights work

 

 

Emergency stop properly located

 

 

Emergency stop works

 

 

Electrically grounded

 

 

Insulation of hot/cold surfaces

 

 

Equipment properly labeled

 

 

Appears ergonomically designed

 

 

Floor plan modified

 

 

Noise levels below 80 dBA

 

 

NFPA 70E Compliance

 

 

Administrative Controls

 

YES

NO

 

YES

NO

LOTO procedures complete, including troubleshooting

 

 

Setup and operating instructions complete

 

 

Planned maintenance identified

 

 

Confined space procedure updated if applicable

 

 

IH sampling required and planned for if necessary

 

 

PPE hazard assessment complete and JHA updated

 

 

Affected procedures updated

 

 

Employee training/education complete

 

 

Ergonomic Hazard Assessment (JHA) completed if necessary

 

 

MSDS and Training completed

 

 

Note:  If non applicable, please write N/A in both columns.


Deficiencies or Further Modifications Needed

Item #

Deficiency

Responsible Person

Target Date

Date Completed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Use a blank sheet of paper if more space is needed.
Review Signatures:

 

 

 

 

 

 

 

 

Project Leader

 

Date

 

Maintenance Technician

 

Date

 

 

 

 

 

 

 

 

Operator (if applicable)

 

Date

 

Supervisor (if applicable)

 

Date

 

 

 

 

 

 

 

 

EHS Leader

 

Date

 

Plant Leader

 

Date

The Plant Leader must be the last person to sign off of the checklist.  The Plant Leader signature indicates that all changes are approved and the equipment is ready for production use.

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